Precise Vibration Monitoring for the Chemical Industry

To maximize uptime and ensure safe operation, selecting the right vibration monitoring technology for each type of machinery is essential. Here are recommended best practices:

• Centrifuges: High-speed centrifuges are vulnerable to imbalances and vibration abnormalities. The TriVibe sensor’s advanced vibration capture capabilities make it ideal for monitoring these sensitive machines, detecting subtle vibration changes that signal wear or imbalance.

• Motors: Chemical processing motors benefit from continuous monitoring with AirVibe. Its wireless capability and durability make it ideal for motors in challenging environments, providing real-time data on bearing conditions and potential misalignment issues.

• Fans: High-speed fans often experience imbalances or bearing wear. AirVibe provides wireless, real-time monitoring for these issues, ensuring operational stability and reducing downtime.

• Pumps: Pumps in chemical plants can face operational stresses like cavitation and impeller wear. AirVibe is an excellent fit, with its wireless connectivity and precise monitoring capabilities, ensuring issues are detected early and handled efficiently.

• Mixers: Heavy-duty mixers and engines require stable monitoring to track shaft positioning and detect misalignment. TwinProx, with its prox probe system, provides accurate insights into shaft alignment, essential for these rotational machines to maintain consistent performance and prevent wear.

• Sleeve Bearing Applications: Machines with sleeve bearings require a proximity vibration monitoring system to track shaft movement and performance. TwinProx, with its prox probe system, is engineered to deliver detailed insights into shaft alignment and rotation stability, which is essential for preventing misalignment or excessive wear on critical components that cannot be detected on the outside of the case.

Our solutions are built to integrate seamlessly with existing systems in keeping with Industry 4.0 standards, offering versatile, real-time data visibility both on-site and in the cloud. Here’s how we help you achieve efficient and reliable monitoring:

• Advanced Connectivity for Real-Time Control: Our sensors feature TCP/IP connections, enabling data visualization within control rooms for instant oversight. This local connectivity provides operators with immediate insights into machinery health, facilitating fast responses to potential issues.

• Cloud-Ready Flexibility: For organizations using cloud-based analytics, our systems support MQTT connectivity through our secure gateway, enabling smooth, real-time data transmission to any cloud platform. This ensures adaptability across different infrastructures, whether on-site or cloud-based.

• Custom API Support: Our adaptable API allows seamless integration of our software with other applications or on-site cloud solutions, creating a unified data environment that enhances productivity and operational visibility.

Our products – AirVibe, TriVibe, and TwinProx – deliver customized monitoring solutions for a variety of equipment used across chemical industry applications:

• AirVibe: With wireless connectivity and a robust design, AirVibe is an ideal choice for monitoring remote or hard-to-access machinery such as pumps, motors, and fans. Its durability and long battery life provide reliable, continuous monitoring for equipment operating in demanding environments.

• TriVibe: Designed for precision, TriVibe captures complex vibration patterns, making it a perfect fit for high-speed centrifuges. This sensor can detect early signs of imbalances, misalignments, or component wear, helping avoid costly disruptions in critical processes.

• TwinProx: Equipped with proximity probes for accurate positioning data, Twin Prox is well-suited for rotational equipment like large mixers or engines. By tracking shaft alignment and stability, it ensures the performance and longevity of these crucial machines.