Vibration Sensors for Midstream Oil & Gas

To optimize machinery health and prevent unexpected downtime, employing the right vibration monitoring technology is essential for different types of equipment. Here are some best practices:

• Reciprocating Compressors: Due to the complex, pulsating vibration profiles characteristic of reciprocating compressors, sensors with high-precision capabilities like TriVibe are recommended. TriVibe’s advanced data capture ensures accurate insights into the compressor’s vibration patterns, helping detect imbalances, piston slap, and other operational irregularities such as valve issues and mechanical looseness. We can use these in tandem with the TwinProx Digital Proximity Device and our USA made API670 vibration probes to provide insights to rod drop, rod position, and mechanical looseness. We can also deploy our wireless AirVibe for budgetary concerns and quick deployments.

• Motors: Motors in pipeline operations often benefit from continuous monitoring via AirVibe. Its wireless capability is particularly advantageous for motors that are remote or hard to access, allowing long-term, continuous data collection and real-time feedback on issues such as bearing wear or misalignment. For continuous overall data we recommend Trivibe.

• Fans: For high-speed rotating machinery such as fans, AirVibe provides effective wireless monitoring. By tracking fan speed and detecting any abnormal vibration levels, AirVibe helps prevent issues related to blade imbalances or bearing deterioration.

• Pumps: Pumps are prone to cavitation, impeller wear, and other operational stresses, making AirVibe an excellent choice for wireless, remote monitoring. The sensor’s long battery life and precision make it ideal for pumps located in isolated areas, enabling timely detection of performance issues. We can also deploy Trivibe for continuous real time monitoring.

• Engines: Engines demand a highly accurate, stable vibration monitoring system to track shaft movement and performance. TwinProx, with its prox probe system, is engineered to deliver detailed insights into shaft alignment and rotation stability, essential for preventing engine misalignment or excessive wear on critical components. Trivibe can also be used as a detonation sensor.

Our solutions are designed to seamlessly integrate with existing infrastructure, providing accessible, comprehensive data visualization in a variety of setups. Here’s how:

• Enhanced Local Connectivity for Real-Time Insights: Our sensors are equipped with TCP/IP connections that allow on-site data visualization within control rooms. This local connectivity provides operators with immediate access to the machinery’s performance metrics, empowering rapid response to any emerging issues.

• Scalable Cloud Integration: For facilities that leverage cloud-based analytics, our systems support MQTT connectivity through our robust gateway, enabling easy, secure data transmission to any existing cloud platform. This flexibility ensures that our sensors are a fit regardless of your organization’s cloud architecture.

• Customizable API Support: We offer an API layer that integrates our software with other applications or on-site cloud platforms, creating a unified data ecosystem that maximizes operational efficiency and reduces complexity.

• Full Stack IOT remote access software: We offer a full range of software (Machine Cloud) from predictive analytics powered my MLAI for reports on machinery to tell you how to react when a pending failure is detected, but we can also use our Data Reporting Suite, Nanowipom, to give you near real-time data, trends, and alerts.

Our range of products – AirVibe, TriVibe, and Twin Prox – offers tailored monitoring solutions for key equipment in pipeline operations:

• AirVibe: Ideal for remote monitoring of assets in harsh conditions, AirVibe offers wireless connectivity and long battery life, making it perfect for fans, pumps, and motors that require monitoring over a broad area.
• TriVibe: A versatile, high-precision sensor, TriVibe is engineered to capture complex vibration patterns, making it a reliable choice for reciprocating compressors, which are prone to unique vibration challenges.
• Twin Prox: Designed with proximity probes for accurate positioning data, Twin Prox is suited for engines and other rotary machinery, providing detailed insights into shaft dynamics and ensuring optimal performance and longevity.

Vibration sensors that detect the early wear and tear of machinery also play an essential role in predictive maintenance, which can reduce unplanned downtime by 50% and maintenance costs by 10% to 15%.

Machine Saver Inc. offers versatile monitoring solutions that adapt to the varied demands of modern midstream facilities, providing essential support to maximize uptime, improve safety, and drive cost efficiency in high-demand environments. We keep your vibration sensor systems operating at peak performance with installation, calibration, system integration, training, and ongoing support services. Request a quote today for sensors for monitoring in shipping facilities and other vibration monitoring solutions.